Innovative gas assited automotive part Solutions Enhance Vehicle Efficiency and Sustainability
Overview
Thinkmold Precision Industries introduces the latest gas assited automotive part series developed in China. Each gas assited automotive part undergoes 1,000-cycle durability testing at –40 °C to 120 °C. Our production facility features automated gas assisted molding technology with digital pressure control. Our facility applies both gas assist molding and gas assisted molding methods for custom solutions. Quality checks on gas assisted injection molded products ensure each gas assited automotive part exceeds industry benchmarks. With delivery schedules aligned to customer requirements and a capacity of 100,000 pcs/month, the series supports large-scale automotive programs.
Key Specifications
• Product Name: gas assited automotive part
• Material Options: ABS+PC, PC, PA6+30%GF
• Mould Configuration: 1 or 2 cavities
• Core & Cavity Steel: 1.2344, 1.2767, Superplast 400, or customized alloys
• Mould Base: LKM standard
• Hot Runner: direct needle nozzle or tunnel system
• Tolerance: ±0.05 mm
• Supply Capacity: 100,000 pcs/month
Performance Benefits of gas assisted molding
1. Weight Reduction: Components are up to 30% lighter than metal, improving fuel efficiency by 5%–8%.
2. Durability: Parts resist structural fatigue for over 10 years under cyclic loading.
3. Corrosion Resistance: Zero oxidation observed after 1,000 hours in salt-spray tests.
4. Noise & Vibration: 20% noise dampening per ISO 10844.
5. Cycle Efficiency: Cycle time reduction by 15% using gas assisted injection molding.
6. Surface Quality: gas assisted molding eliminates knit lines by 70%.
7. Mold Health: gas assist molding reduces gate vestiges by 60%.
Applications and Design Flexibility
Interior Panels: gas assisted injection molded products deliver complex shapes with surface gloss Ra < 0.4 μm.
Under-The-Hood Components: PA6+30%GF parts produced via gas assisted injection molding maintain shape at 150 °C.
Exterior Trim: ABS+PC variants resist UV for over 2,000 hours.
Chassis Components: gas assisted injection molded products improve joint strength by 15%.
Electrical Housings: Polycarbonate units ensure dielectric strength > 15 kV/mm.
Why Choose gas assisted injection molded products?
Prospective buyers face key selection criteria:
Temperature Resistance: For heat zones > 120 °C, select PA6+30%GF parts made via gas assist molding.
Impact Performance: Opt for PC variants with IZOD ≥ 600 J/m² produced through gas assisted molding.
Aesthetic Finish: ABS+PC parts via gas assisted molding achieve ΔE < 1 over 72-hour xenon arc tests.
Manufacturing Excellence
Thinkmold’s production line integrates gas assist molding and high-precision tolerances (±0.05 mm) across one- and two-cavity tools. Our presses support gas assisted molding for cycle optimization. Gas assisted injection molding ensures consistent wall thickness in multi-cavity tools. All gas assisted injection molded products are verified per batch at 100% visual inspection. By combining gas assisted injection molding with LKM bases and Superplast 400 cores, batch consistency improves by 12% and rejection rates drop below 0.5%. The in-house tool shop customizes inserts for gas assist molding operations, meeting ISO 9001 quality standards.
Conclusion and Inquiry
Embracing gas assist molding, gas assisted molding, and gas assisted injection molding technologies enables OEMs to optimize weight, durability, and cost. Thinkmold delivers scalable output, rapid tool changes, and tailored cycles. Partner with Thinkmold to leverage gas assisted injection molded products for superior performance and sustainability.
Contact for Inquiries:
Thinkmold Precision Industries Co., Ltd.
Phone: +86-755-86514155
Fax: +86-755-86514156
Email: finance@thinkmold.net