Medical Precision Plastic Injection Molds Design
Medical Precision Injection Molding Solutions for Healthcare Applications
1. Advanced Medical Precision Injection Mould Systems
Our medical precision injection mould systems are engineered to meet the stringent requirements of healthcare manufacturing. Utilizing premium tool steels including:
1.2344 (H11) for high-wear applications
1.2767 for superior toughness
Superplast 400 for complex geometries
Key specifications:
0.05mm tolerance guarantee
1-2 cavity standard (custom configurations available)
LKM mold base with integrated temperature control
2. Specialized Medical Overmolding Injection Mold Technology
Our medical overmolding injection mold solutions enable:
Dual-material encapsulation for soft-touch surfaces
Bonding of dissimilar materials (TPE to rigid substrates)
Complete encapsulation of electronic components
Material combinations:
| Base Material | Overmold Material | Application Examples |
|---|---|---|
| PC | TPE | Surgical hand tools |
| PEEK | Silicone | Implantable devices |
| ABS | TPU | Medical device housings |
3. Precision Medical Double Shot Injection Mold Systems
For complex medical components requiring:
Two distinct materials in single operation
Perfect material bonding without adhesives
Ultra-clean molding process
Our medical double shot injection mold features:
Rotary platen technology
Automated part transfer systems
Class 8 cleanroom compatibility
Case Study: Reduced catheter production costs by 35% through optimized medical multi color injection mold process.
4. Innovative Medical Multi Color Injection Mold Solutions
Advanced medical multi color injection mold capabilities include:
Color-coding for different device functions
UV-resistant colorants for durable markings
Biocompatible pigments meeting ISO 10993
Available resin systems:
Polycarbonate (PC)
Polymethylmethacrylate (PMMA)
Polyetherimide (PEI)
5. Complete Medical Multi Shot Plastic Injection Mold Services
Our medical multi shot plastic injection mold systems provide:
Sequential material injection
Overmolding of rigid/soft combinations
Micro-molding capabilities (<0.5g shot weights)
Technical highlights:
250-ton to 500-ton molding presses
Automated vision inspection systems
Validated cleanroom production (ISO Class 7 available)
6. Material Selection for Medical Molding
Comprehensive material options for medical precision injection mould:
Standard Polymers:
ABS (UL94 V-0)
Polypropylene (PP)
Polycarbonate (PC)
Engineering Grades:
PEEK (implantable grade)
PEI (autoclavable)
PPSU (high-heat resistant)
7. Quality Assurance & Validation
Every medical overmolding injection mold undergoes:
Dimensional validation (CMM with 2μm accuracy)
Material compatibility testing
Production validation runs (10,000+ cycles)
Compliance certifications:
ISO 13485:2016
FDA 21 CFR Part 820
EU MDR compliant
Conclusion: Your Partner for Medical Molding Innovation
From medical double shot injection mold to complex medical multi shot plastic injection mold systems, we deliver:
Ultra-precision tooling (0.01mm achievable)
Full validation documentation
Scalable production solutions