Motorcycle parts injection molding
Our motorcycle part injection molding service specializes in producing high-quality plastic components such as motorcycle fenders, frame covers, storage containers, two-color switches, and other plastic parts. Engineered for strength, impact resistance, and aesthetic customization, these parts meet OEM standards for modern motorcycles.
Molding Process & Technical Specs
• Materials: ABS+PC, PC, PA6+30%GF (30% glass fiber)
• Cavities: 1 or 2 cavities (customizable)
• Cavity & Core Steel: 1.2344, 1.2767, Superplast 400 or customer-specified
• Mold Base: LKM standard
• Hot Runner: Needle valve gating directly into critical features
• Tolerance: ±0.05 mm
• Feature Highlights: Cost-effective tooling, easy maintenance, versatile part geometries, excellent formability
Key Advantages
Lightweight – Plastic parts are 40%+ lighter than metal, enhancing acceleration and handling.
Durability – ABS/PC and PA6+GF offer superior wear, corrosion, and impact resistance.
Custom Appearance – Multi-color, texture, two-color molding, and post-process finishes available.
Easy Fabrication & Repair – Complex shapes in one shot; quick and affordable replacement.
Noise & Vibration Dampening – Inherent damping reduces engine and road noise.
Eco-Friendly – Recyclable polymers support sustainable manufacturing.
Cost-Effective – Lower tooling and production costs compared to metal stamping; high throughput.
Typical Applications
• Motorcycle Fenders – Durable, high-gloss or matte finishes, two-color accents.
• Frame Covers – Structural protection, cable routing, and styling.
• Storage Containers – Waterproof, dustproof, lockable top cases and side boxes.
• Switch Panels – Two-shot injection for color keys and integrated symbols.
• Other Parts – Chain guards, handlebar covers, decorative trims.
Customization & Services
• Multi-Shot Molding – Two- and three-color injection for switches and badges.
• Mold Design – DFM/DFX optimization for part performance and assembly.
• Surface Finishes – Painting, plating, pad printing, foil stamping, UV coating.
• Rapid Prototyping – 3–5 days for sample verification; scalable to mass production.
• Technical Support – Mold flow analysis, trial runs, and ongoing quality assurance.
Packaging & Logistics
• Small Parts – EPE foam inserts and anti-static cartons.
• Large Components – Flat-packed to save space; assembly instructions included.
• Shipping Terms – EXW, FOB, CIF, DDP; sea, air, or express delivery available.
Conclusion
Our motorcycle part injection molding delivers lightweight, durable, and cost-effective plastic components with extensive customization options. From fenders and frame covers to storage boxes and two-color switch panels, we provide turnkey mold design, production, finishing, and assembly solutions to enhance your motorcycle products’ performance and aesthetics.